Expansion Engine

Description

KVK Corporation's Expansion Engine is a vertical, single-acting, reciprocating machine designed to produce the cold required in cryogenic air separation plants. High-pressure air is expanded through the cylinder to produce cooling, while the hydraulic system operates the inlet and outlet valves. The expansion engine helps in an approximate temperature drop of 50 to 70°C, depending on inlet air pressure, inlet temperature and inlet cam position.

Expansion Engine

Key Features

  • Vertical, single-acting reciprocating construction.
  • Produces the cold required for cryogenic air separation.
  • Controlled expansion of high-pressure air for efficient cooling.
  • Hydraulic system for valve operation.
  • Electric motor used for machine start-up and speed retention.
  • Three major units: drive unit, cylinder unit for air expansion and hydraulic valve-control system.
  • Approximate temperature drop of 50 to 70°C under conditions stated in the catalogue.
  • Designed for dry, Carbon Dioxide-free process air to avoid ice and dry-ice formation on valve seats.

Technical Data

Specifications80/130/150M³/Hr Oxygen Plant200/250/300/400M³/Hr Oxygen Plant
Type of Expansion EngineVertical Single ActingVertical Single Acting
Diameter of cylinder bore90 mm80 mm each
No. Of Cylinders12
Piston stroke150 mm125 mm
Speed of Engine200 RPM200 RPM
Inlet value opening time cam setting8 positions8 positions
Electric Motor10 HP / 1000 RPM (TEFC)20 HP / 1000 RPM (TEFC)
Piston head clearance1.2 +/- 0.2 mm1.2 +/- 0.2 mm
Inlet valve pastel clearance0.4 to 0.5 mm0.4 to 0.5 mm
Inlet air pressure45 kgs/cm²g45 kgs/cm²g
Outlet air pressure5 kgs/cm²g5 kgs/cm²g
Throughput volume at 40 kgs/cm²400 Nm³ / hr700-800 Nm³ / hr